System Solution Introduction
Solution Overview
A 3D machine vision system detects the position and posture of disorderly stacked packages, sends position signals to the manipulator, and guides it to pick up the packages, efficiently replacing repetitive manual operations and reducing package damage.
- Positioning: provides the optimal picking strategy and locates the picking position
- Classification: distinguishes soft bags and cartons to prevent package flinging
- Exception handling: handling of oversized, overweight, deformed, or stuck packages
Vision System Components
- 1 FM851-E2 industrial 3D camera
- External LED light source
- Software SDK (industrial PC)
- Package Picking software package
Complete Solution Configuration
Camera:
- Camera hardware: PERCIPIO FM851-E2
- Vision software: Package Picking
- Robot control system: INEXBOT control system
Industrial PC:
- System: Windows 10 Enterprise 64-bit
- Processor: Intel(R) Core(TM) i7-10700F CPU @ 2.90Ghz
- Memory: 16G
- GPU: NVIDIA GeForce GTX 1660 SUPER
Others:
- Light source, suction cups, checkerboard, air pump, etc.
Overall System Performance
Test condition: 1680 pieces/hour
Cycle time: 2.08 s/piece
Actual operation: > 1500 pieces/hour
Advantage: image acquisition and calculation run in parallel with manipulator motion; the manipulator has zero waiting time throughout the entire process! 
Vision System Installation Instructions
Camera installation height:
1170 mm (from the package supply table surface)
Coverage field of view:
- 725*635 @ 700 mm
- 1260 * 950 @1170 mm
Vision System Performance
Based on the PERCIPIO active binocular structured light 3D camera FM851-E2, featuring high frame rate and large field of view, providing customers with an industrial-grade 3D vision system of ultimate cost-effectiveness.
| PERCIPIO | FM851-E2 |
|---|---|
| 3D camera dimensions | 124mm X 28.6mm X 86.8mm |
| Ranging range | 0.7 m-6 m |
| 3D measurement accuracy | 1 mm-6 mm |
| Depth map resolution | 1280p |
| RGB resolution | 1280p |
| Frame rate | 16-26 fps |
| Baseline configuration selection | 55 mm |
| Working range | 715 x 600 @ 700 mm 6650 x 5340 @ 6000 mm |
| Interface | Gigabit Ethernet (RJ45) |
Case
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